Industrial Training Skills DVD Titles sourced via Filmo / Devisuals listed for information only

Air Conditioning and Refrigeration Library

• Introduction to Air Conditioning & Refrigeration

• Vapor Compression Cycle Designs & Refrigerants

• Test and Maintenance Equipment

• System Operation Checks

• Pump Down, Evacuation and Charging

• Mechanical Troubleshooting

• Electrical Controls and Circuits

• Electrical Troubleshooting

Electric Motor and Control Maintenance Library

• Motors

• Control Equipment

Electrical Maintenance Fundamentals Library

• AC/DC Theory

• Electrical Print Reading

• Electrical Connections

• Solid-State Devices

Electrical Safety Library ( Videotape/DVD)

Electrical Safety

Electrical Switchgear Maintenance Library

• Switchgear

• Protective Relays

• Transformer

Enquiries to Filmo/Devisuals filmo.com@gmail.com

Equipment Operation Library

• Techniques and Practices for Equipment Operators

• Centrifugal Pumps

• Steam Turbines

• Valves

• Reciprocating Air Compressors

• Heat Exchangers

• Positive Displacement Pumps

• Boilers

• Water Chemistry and Chemical Handling Practices

• Electrical Equipment

• Demineralizers

• Vacuum Pumps, Air Ejectors, Strainers and Traps

• Lubrication for Equipment Operators

Hydraulic Systems Library

• Introduction to Hydraulic Systems

• Pressure Controls

• Directional Flow Controls

• Fluids, Filters, and Reservoirs

• Hydraulic Pumps, Pumping Principles, and Accumulators

• Variable Volume Hydraulic Pumps

• Actuators

• Hydraulic System Troubleshooting

• Electrohydraulic Servo Systems

Maintenance Management Library (0 Videotapes/DVD’s)

• The Maintenance Organization

• Maintenance Systems & Documentation

• Maintenance Safety & Efficiency

• Planning

• Scheduling

• Preventive & Predictive Maintenance

• Parts & Material

• Work Execution

• Evaluating the Maintenance Program

• Computerized Maintenance Systems

Mechanical Drive Maintenance Library

• Gear Boxes 

• Mechanical Drives, Couplings, & Alignment 

• Advanced Alignment

• Vibration Analysis

Mechanical Maintenance Fundamentals Library

• General Shop Practices 

• Hand Tools 

• Measuring Instruments

• Mechanical Print Reading

• Bolting and Fastening

• Rigging and Lifting 

• Bearings and Lubrication 

Other Mechanical Maintenance Subjects

• Boilers and Boiler Equipment 

• Auxiliary Steam Turbines 

• Coal and Ash Handling Equipment 

• Diesel Engines 

• Hydraulic Equipment 

Mechanical Troubleshooting Library

• Principles of Mechanical Troubleshooting

• Troubleshooting Centrifugal Pumps

• Troubleshooting Positive Displacement Pumps

• Troubleshooting Reciprocating Air Compressors

Piping and Valve Maintenance Library

• Piping

• Advanced

• Motorized Valve Actuators

• Relief Valves

Programmable Controllers Library

• Controllers

• Central Processing Unit

• Discrete I/O Modules

• Analog and Special I/O Modules

• Programming Devices and Peripheral Equipment

• Principles of Ladder Diagrams

• Interpreting Ladder Diagrams

• Numbering Systems, Numbering Codes, and Logic Concepts

• Principles of Ladder Logic Programming

• Programming: Timers and Counters

• Comparison and Arithmetic Functions

• Programming: Logical Operations and Data Manipulation

• Programming: Analog and PID

• Communication Fundamentals

• Networking

• Developing a Program

• Program Documentation

• Sizing and Selection

• Installation Considerations

• Troubleshooting Techniques

• Troubleshooting PC Malfunctions

• Troubleshooting Field Device Malfunctions

 Enquiries to Filmo/Devisuals filmo.com@gmail.com

Pump and Compressor Maintenance Library

• Centrifugal Pumps

• Specialized Centrifugal Pumps

• Air Compressors and Blowers 

• Centrifugal Air Compressors 

• Packing and Seals 

Rotating Equipment, Predictive Maintenance & Align. Library

• Principles and Practices of Predictive Maintenance

• Vibration Analysis

• Lubricant and Trend Analysis

• Techniques for Extending Bearing Life

• Principles of Reverse Double Dial Alignment

• Reverse Double Dial Alignment Procedure

• Computerized and Laser Alignment

Statistical Process Control

• Introduction to Statistical Process Control

• Introduction to Control Charts

• Control Charts for Variables

• Control Charts for Attributes

• Advanced Control Charts

• Machine and Process Capability Studies

• Problem Solving Techniques

Training the Trainer

• The Elements of Effective Training

• Planning for Effective Training

• Developing and Writing Training Objectives

• Learning: How it Occurs

• Instructing to Facilitate Learning

• Methods for Teaching Skills

• Methods for Teaching Information

• Principles of Visual Training

• Using Visual Aids Effectively

• Measuring Instructional Effectiveness

• Developing and Using Lesson Plans

• On-the-Job Training

• Teaching Your First Class

• Administering the Training Program

 Enquiries to Filmo/Devisuals filmo.com@gmail.com

Welding

• Principles and Metallurgy

• Joint Design and Symbols

• General Techniques and Safety Practices

• Oxygen-Fuel Gas Cutting

• Brazing and Braze Welding

• Shielded Metal-Arc Welding Principles

• Shielded Metal-Arc Structural and Pipe Welding

• Principles of TIG

• TIG Structural and Pipe Welding

• Principles and Techniques of MIG

• Weld Defects: Causes and Corrections

• Cutting: Plasma-Arc and Air Carbon-Arc

 Air Conditioning and Refrigeration Library This training program  consists of eight Videotapes/DVD’s that train students to understand, maintain, test and  troubleshoot air conditioning and refrigeration systems.

Audience: This program is excellent for the training of maintenance mechanics and electricians as well as multi-craft training needs.

• Introduction to Air Conditioning & Refrigeration

• Refrigeration • Heat Transfer • Phase Changes • Compression • Condensation and Expansion • Refrigerant Tables • Review

• Vapor Compression Cycle Designs & Refrigerants

• Evaporator Operation • Reciprocating Compressor Operation • Centrifugal Compressor Operation • Condenser Operation • Metering Devices

• Test and Maintenance Equipment

• Temperature Sensors • Pressure Gauges • Gauge Manifold • Leak Detecting Procedures • Using Leak Detectors • Vacuum Pumps and Vacuum Gauges

• System Operation Checks

• General System Checks • Checking the Refrigerant Charge • Removing Oil • Testing Oil and Adding Oil • Checking the Compressor Motor • System Start-Up

• Pump Down, Evacuation and Charging

• System Pump Down • System Evacuation • High-Side Charging • Low-Side Charging • Determining Proper Charge

• Mechanical Troubleshooting

• Mechanical Troubleshooting • General Troubleshooting Approach • Short-Cycling • Restrictions in the Liquid Line • Insufficient Cooling • Condenser Operation • Heat Transfer • Filter Drier Electrical Controls and Circuits

• Cycle Controls • Pump Down Cycle • Safety Controls • Safety Control Circuits • Interlocks • Interlocks in a Chiller System • Relays, Contactors and Overload Protectors

• Electrical Troubleshooting

• Introduction to Troubleshooting • Dividing and Checking Circuits • Troubleshooting a Motor Contactor Coil • Troubleshooting a Control Circuit • Troubleshooting a Low Pressure Switch • Troubleshooting a Tripped Circuit Breaker

Enquiries to Filmo/Devisuals filmo.com@gmail.com

Electric Motor and Control Maintenance Library 

This training program consists of eleven Videotapes/DVD’s that train students to disassemble, inspect, maintain, and troubleshoot a variety of motors. Also presented are procedures for maintaining and troubleshooting control equipment.

Audience: This program is excellent both for the training of maintenance mechanics as well as for the multi-craft training needs of process and manufacturing facilities.

• Motors  

• Basic Parts and Operation • Bearings and Lubrication • Failing Bearings • Disconnecting Power Supply and Motor Leads • Predisassembly Readings • Motor Disassembly • Removing the Rotor  

• Motors  

• Installing a Split Bearing Puller • Removing Bearings and Inspecting Bearing Surfaces • Measuring Bearing Seating Surfaces • Inspecting the Rotor and Stator • Preparing Bearings for Installation and Cleaning the Rotor and Stator • Replacing Bearings • Motor Reassembly • Reconnecting the Motor

• Motors  

• Wound Rotor Induction Motors • Brush Assemblies • Brush Assembly Maintenance • Slip Ring

• Maintenance • Rotor Winding Maintenance and Variable Resistor Inspection • Contact Assembly • Verifying Change in Rotor Resistance • Split Phase Motors • Centrifugal Switches • Capacitor Start- Induction Run Motors

• Motors  

• DC Motor Operation • Commutators • Commutator Inspection • Removing Brush Rigging • Undercutting Mica • Reinstalling Brush Rigging • Installing Brushes • Seating Brushes • Completing Maintenance

• Motors  

• Introduction to Troubleshooting • Questioning the Operator • Evaluation and Power Supply Check • Control Circuit Checks • Mechanical Checks • Electrical Checks • Operational Checks • Program Review

• Control Equipment  

• Introduction to Troubleshooting • Ruling out Problems • Troubleshooting Control Circuits • Introduction to Removing and Replacing Parts • Checking a Circuit Dead • Checking for Continuity • Removing and Installing Parts • Poles and Throws

• Control Equipment  

• Introduction to Limit Switches • Finding the Cause of the Problem • Replacing the Contact Block and Testing the Switch • Introduction to Torque Switches • Adjustment and Testing of a Torque Switch • Setting the Open Rotor on the Geared Limit Switch • Setting the Close Rotor

• Control Equipment  

• Overload Relays • De-Energizing a Controller • Performing a Continuity Check • Overload Relay Removal • Installing and Checking a New Overload Relay • Introduction to Coils • Replacing a Coil •

• Ruling Out Components Based on Operation • Performing a Continuity Check to Find the Problem

• Control Equipment  

• Fuses • Installing New Fuses • Small Molded Case Circuit Breakers • Replacing a Circuit Breaker • Ground Fault Circuit Breakers • Large Molded Case Circuit Breakers • Testing Large Molded Case Circuit Breakers

• Control Equipment 

• Motor Starters • Troubleshooting Coil-Operated Contactors • Auxiliary Contacts and Removing Coil- Operated Contactors • Disassembling Coil-Operated Contactors • Reversing Magnetic Starters • Control Transformers • Operationally Testing a Control Transformer

• Control Equipment 

• Performing an Operational Test • Ruling Out Portions of the Circuit • Ruling Out Components • Locating the Problem • Testing a Valve Mechanically and Electrically • Locating the Problem • Checking for a Short Circuit • Finding a Grounded • Soldering Connections • Finishing Connections • Solderless Connectors

 Enquiries to Filmo/Devisuals filmo.com@gmail.com

Electrical Maintenance Fundamentals Library 

 This training program consists of fourteen Videotapes/DVD’s that train students in basic electrical theory and print reading for AC/DC and solid state devices. It also shows how to make electrical connections. Audience: This program is excellent both for the training of electricians as well as multi-craft training needs of process and manufacturing facilities.

AC/DC Theory  

Introduction to Electricity • Voltage • Units of Measurements Used for Electricity • Voltage, Current and Resistance • Ohm’s Law Relationship of Work and Power • Kilowatt Hours

• AC/DC Theory   

• Introduction to Alternating Current and Direct Current • Types of Circuits • Finding Total Resistance and Current in a Series Circuit • Characteristics of Current and Voltage in a Series Current •

• Characteristics of Current and Voltage in a Parallel Circuit • Finding Total Resistance of Parallel and Series-Parallel Circuits • Common Causes of Circuit Failure

• AC/DC Theory  

• Magnetism • Magnetic Fields • Magnetism and Electricity • Induced Voltage • Sine Waves • Resistance and Inductance • Capacitance

• AC/DC Theory  

• Three-Phase Voltage Systems • Wye Connections • Delta Connections • Transformers • Transformer Operation • Motors • AC Induction Motors

• Electrical Print Reading  

• Introduction to Schematic Diagrams • Using Device Designations and Numbers for Symbols •

• Additional Uses of Schematics • Reading Schematic Diagrams • Additional Information Found on Schematics • Using Schematics When Modifying Circuits

• Electrical Print Reading  

• Introduction to Wiring Diagrams • Using Wiring Diagrams When Modifying Circuits • Additional Information on Wiring Diagrams • Single Line Drawings • Building Electrical Diagrams • Use of Electrical Diagrams When Troubleshooting

• Electrical Connections  

• Conductors • Sizes of Conductors • Insulation • Ampacity • Making a Splice Connection • Soldering Connections • Finishing Connections • Solderless Connectors

• Electrical Connections  

• Conduit Selection • Flexible Conduit and Connectors • Hand Benders • Power Benders • Using a Power Bender • Installing Conduit • Offset Bends • Installing Flexible Conduit and Wires Electrical Connections  

• Cable Construction • Shielding and Grounding High Voltage Cables • Removing a Cable Jacket • Terminating Insulating Shields • Final Preparations for Cable Termination • Building a Stress Cone • Class  Terminations • Class  Terminations • Class  Terminations

• Electrical Connections  

• Terminations and Splices • Ribbon-Shielded Cable • Cutting a Ribbon Metallic Shield • Braided

• Ground Straps • Preformed Stress Cones • Installing Prestreched Tubing and Stress Cone Ground Connections • Heat-Shrinkable Tubing • Molded Insulation

•  Solid-State Devices  

• The Crystal • Forward and Reverse Bias • Diode Codes & Symbols • Operating Characteristic Curves •

• Rectification • Zener Diodes Solid-State Devices  

• Electronic Circuit Power Supply • Half Wave Rectifiers • Full Wave Rectifiers • Bridge Rectifiers •

• Filters

• Solid-State Devices  

• Transistors • Bipolar Junction Transistors • Current Flow through a Transistor • Transistors in Circuits • Checking Transistor Operation • SCR’s and Triacs

• Solid-State Devices  

• Introduction to the Oscilloscope • Setting up an Oscilloscope • The Coupling Switch • Vertical

• Amplifier Controls • Horizontal Amplifier Controls • Triggering Controls • Oscilloscope Probes • Troubleshooting a Circuit • Printed Circuit Assemblies • Repairing Printed Circuit Assemblies

Enquiries to Filmo/Devisuals filmo.com@gmail.com

Electrical Safety Library ( Videotape/DVD)

This videotape/DVD-based training program consists of one videotape/DVD that trains students to understand the principles of basic electrical safety and the proper ways to work with electrical equipment. Audience: This program is excellent for training both electricians and operators as well as for the multi-craft needs of process and manufacturing facilities. Every employee could benefit from various portions of this program.  

Electrical Safety

Types of Hazards • Electrical Shock • Flash/Arc Blast • Safety Principles & Dangers • Effects of Current on the Body • Contaminated Environment • Recognizing Hazardous Areas/Equipment • Dangers of Working Under the Influence of Drugs and/or Alcohol • Common Safety Tips • Using Extension Cords • 0 &  Voltage • Hazards from Personal Items • Test Equipment • Lockout/Tagout • Testing Locked Out Circuits Procedure • De-Energizing Equipment • Removing & Installing Fuses and Resetting

Electrical Switchgear Maintenance Library

 This training Program consists of four Videotapes/DVD’s that train students to test, troubleshoot and repair/replace switchgear, protective relays, and transformers. Audience: This program is excellent both for the training of electricians and maintenance mechanics as well as for the multi-craft training needs of process and manufacturing facilities.

• Switchgear  

• Circuit Breakers • Circuit Breaker Contacts • Control Circuits • Circuit Breaker Connections • Racking a Breaker • Circuit Breaker Disassembly and Inspection • Testing Breaker Contacts

• Switchgear  

• Checking Main Contact Pressure • Checking Main Contact Resistance • Additional Breaker Tests • Checking the Control Circuits • Lubricating the Disconnects • Circuit Breaker Reinstallation • Final Tests • Inspecting Bus Work

• Protective Relays

• Introduction to Protective Relays • Relay Circuits • Types of Protective Relays • Electromagnetic Relays • Relay Maintenance • Relay Removal and Inspection • Relay Calibration • Relay Reinstallation Transformers

• Introduction to Transformers • De-Energizing and Grounding • Testing for Combustible Gases • Testing Winding Resistance • Drawing an Oil Sample • Performing a Dielectric Test • Drawing an Air- Free Oil Sample

Enquiries to Filmo/Devisuals filmo.com@gmail.com

Equipment Operation Library 

This training program consists of thirteen Videotapes/DVD’s that train students in the principles of normal operation, and in basic operational procedures for common equipment.

Audience: An excellent program for the training of equipment operators, maintenance personnel and the multi-craft training needs of process and manufacturing facilities.

• Techniques and Practices for Equipment Operators

• Safety • Knowing the Equipment • Normal Operations • Changing the Operating Status of Equipment

• ·       Responding to Problems • Following Up Problems • Starting Repaired Equipment

• Centrifugal Pumps

• Centrifugal Pumps • Preoperational Checks • Valve Lineup and Venting • Start-up and Loading • Graphing Pump Characteristics • Cavitation • Air Binding and Pump Shutdown Procedure

• Steam Turbines

• Introduction to Turbine Operation • Principles of Turbine Operation • Auxiliary Systems and Control Devices • Valve Lineup and Other Preoperational Checks • Checking Auxiliary Systems • Turbine Warmup • Initial Roll and Start-up • Loading and Shutdown

• Valves

• Valve Designs • Preoperational Checks • Normal Operations • Bypass Operations • Valve Inspections

• ·       Abnormal Valve Conditions • Automatic Valve Operation

• Reciprocating Air Compressors

• Introduction to Compressor Operations • Principles of Compressor Operation • Capacity Control

• Modes • Pre-operational Checks • Start-up • Periodic Checks • Manual Unloading and Shutdown Heat Exchangers

• Heat Transfer • Tube and Shell Heat Exchangers • Preoperational Checks • Filling and Venting • Completing Start-Up • Increasing Heat Load • Recognizing Problems • Shutdown

• Positive Displacement Pumps

• Positive Displacement Pumps • Principles of Operation • Preoperational Checks • Start-up • Periodic Checks • Shutdown • Reciprocating Pumps

• Boilers

• Boiler Operation • Burner Operation • Preoperational Checks • Start-Up • Operational Checks and Shutdown

• Water Chemistry and Chemical Handling Practices

• Corrosion • Deposits • Boiler System Treatment Methods • Cooling Water System Treatment Methods • Safety Practices • Adding Chemicals with a Batch Feed System • Adding Chemicals with a Continuous Feed System • Monitoring the System

• Electrical Equipment

• Circuit Breaker Operation • Racking Breakers • Ground Trucks and Relays • Control Fuses and Racking

• Low Voltage Breakers • Disconnects and Key Interlocks • Pole Use

• Demineralizers

• Ion Exchange • Putting a Demineralizer into Service • Monitoring Demineralizer Operation •

• Backwashing a Demineralizer •Adding Regenerant Chemicals • Rinsing and Remixing Resins • Filling

• and Rinsing

• Vacuum Pumps, Air Ejectors, Strainers and Traps

• Vacuum Pumps • Operating a Vacuum Pump • Starting an Air Ejector • Periodic Checks and

• Shutdown • Strainers • Putting a Standby Basket into Operation • Cleaning a Strainer Basket • Steam

• Traps

• Lubrication for Equipment Operators

• Friction and Lubrication • Natural-Feed Lubrication Systems • Monitoring a Natural-Feed System •

• Adequate Lubrication • Force-Feed Lubrication Systems • Monitoring a Force-Feed System • Filters

• and Centrifuges • Centrifuge Operation

 Enquiries to Filmo/Devisuals filmo.com@gmail.com

Hydraulic Systems Library 

This comprehensive training program consists of nine videotapes/DVD’s that train students to understand the principles of hydraulic system operation, as well as how to operate, maintain, troubleshoot, and repair a variety of hydraulic equipment.

Audience: This program is excellent both for the training of maintenance personnel as well as for the multi-craft training needs of process and manufacturing facilities.

• Introduction to Hydraulic Systems

• Properties of Liquids • Hydraulic System Components • Hydraulic Schematic Symbols • Pressure and

• Flow • System Flow and Pressure • Hydraulic Power Transmission • Hydraulic System Efficiency • Hydraulic System Safety

• Pressure Controls

• Introduction to Pressure Control Valves • Unloading and Counterbalance Valves • Sequence and Pressure Reducing Valves • Direct-Acting and Pilot-Operated Pressure Control Valves • External Control of Pilot-Operated Valves • Spool-Type Pressure Control Valves • Pressure Reducing Valve Operation

• Directional Flow Controls

• Direction Control Valves • Centering Conditions • Actuating Directional Control Valves • Piloting and Draining • Packed Spool Valves • Flow Control Valve Designs • Flow Control Applications

• Fluids, Filters, and Reservoirs

• Functions of Hydraulic Fluids • Characteristics of Hydraulic Fluid • Fluid Conditioning in the Reservoir • Draining and Replacing Fluid • Reducing External Contamination • Filters • Filter Maintenance Hydraulic Pumps, Pumping Principles, and Accumulators

• Hydraulic Power • Hydraulic Pumps • Vane Pumps • Piston Pumps • Monitoring Pump Operation • Hydraulic Accumulators • Accumulator Maintenance • Precharging the Accumulator

• Variable Volume Hydraulic Pumps

• Fixed Volume and Variable Volume Pumps • Horsepower Reduction • Variable Volume Vane Pumps •

• Variable Volume Piston Pumps • Volumetric Efficiency • Case Drain Flow • Electrical Checks •

• Reversible Pumps

• Actuators

• Hydraulic Cylinders • Cylinder Regulation • Cylinder Repair • Hydraulic Motors • Motor Regulation •

• Motor Repair

• Hydraulic System Troubleshooting

• Introduction to Troubleshooting • Using Schematic Diagrams • Flow-Related Problems • Cylinder

• Malfunction • Edgeguide Circuit Malfunction • Downender Malfunction • Traversing Circuit

• Malfunction

• Electrohydraulic Servo Systems

• Signal Transmission • Servo System Schematic Symbols • Spool Servo Valves • Jet Pipe Servo Valves •

• Flapper Servo Valves • Frequency Response Tests

 Maintenance Management Library (0 Videotapes/DVD’s)

This comprehensive training program consists of ten videotapes/DVD’s that train students to properly staff, schedule, supervise, and manage a maintenance organization. Principles of preventive and predictive maintenance are also included.

Audience: This program is excellent for training both maintenance managers and supervisors. The Maintenance Organization

The Role of Maintenance • Organizational Structure • Time Management & the Leadership Role • Maintenance Training

• Maintenance Systems & Documentation

• Documentation • Types of Maintenance • Contract Maintenance

• Maintenance Safety & Efficiency

• Plant Safety • Shop Safety • Field Safety • Shop & Field Efficiency

• Planning

• Levels of Planning • Short-Range Planning • Day-to-Day Planning

• Scheduling

• Scheduling • Factors Affecting Scheduling • Techniques • Emergency Work

• Preventive & Predictive Maintenance

• The Purpose of Preventive Maintenance • Placing Equipment on Preventive Maintenance • Scheduling Preventive Maintenance • Predictive Maintenance

• Parts & Material

• Inventory Control Stages • Procurement • Receiving and Distributing • Restocking Work Execution

• Planning & Organizing • Staffing & Communicating • Supervising the Job • Controlling the Job Evaluating the Maintenance Program

• Evaluating the Program • Materials Use • Labor Use • Control Factors

•  

• Computerized Maintenance Systems

• Computerized Work Request Systems • Computerized Inventory Control • Computerized Management Reports

Mechanical Drive Maintenance Library

This comprehensive videotape-based training program consists of six videotapes/DVD’s that train students to properly maintain gearboxes, mechanical drives, and couplings. It also shows techniques for coupling alignment and vibration analysis.

Audience: This program is excellent both for the training of maintenance personnel as well as for the multi-craft training needs of process and manufacturing facilities.

• Gear Boxes 

• Gear Boxes • Component Inspection • Performing Precision Measurements • Installing Bearings & Oil Seals • Reinstalling the Bearing Covers & Checking Shaft Runout • Checking Backlash & Tooth Contact • Gear Designs

• Gear Boxes 

• Periodic Checks • Lubrication • Removing & Installing the Oil Seals • Wormgearing Design • Worm Shaft Endplay • Wormgear Endplay & Positioning • Gear Box Maintenance Guidelines

• Mechanical Drives, Couplings, & Alignment 

• Couplings & Alignment • Disassembling Couplings & Detecting Angular Misalignment • Detecting Parallel (Offset) Misalignment • Interpreting Alignment Measurements • Correcting Misalignment • Assembling the Coupling • Removing Belts

• Mechanical Drives, Couplings, & Alignment 

• Installing Belts • Chain Drive Systems • Routine Servicing of Speed & Increasers • Major Overhaul of Speed Reducers & Increasers • Checking Gear Engagement • Vibration

• Advanced Alignment

• Introduction to Alignment • Misalignment in the Vertical & Horizontal Planes • Detecting Misalignment • A Typical Alignment Kit • Measuring Bracket Sag • Mounting Dial Indicators • Taking Alignment Readings • Calculating Misalignment Corrections

• Vibration Analysis

• Introduction to the Hand-Held Vibration Meter • Using the Hand-Held Vibration Meter • Storing the Hand-Held Vibration Meter • Introduction to the Vibration Analyzer • Taking Unfiltered Readings • Taking Filtered Readings • Taking a Signature Balancing

 Enquiries to Filmo/Devisuals filmo.com@gmail.com

Mechanical Maintenance Fundamentals Library 

This comprehensive training program consists of fifteen videotapes/DVD’s that train students in mechanical maintenance fundamentals such as shop practices, measuring instruments, and print reading as well as maintenance procedures for bearings. Audience: This program is excellent both for the training of maintenance personnel as well as for the multi-craft training needs of process and manufacturing facilities.  

• General Shop Practices 

• Blank Flange Layout • Drilling Pilot Holes • Drilling Finished Holes • Countersinking • Counterboring Rectangular Plate Layout

• General Shop Practices 

• Grinding Wheels • Grinding Wheel Inspection and Mounting • Testing and Truing a Grinding Wheel •

• Rough Grinding a Steel Flange • Grinding Soft Metals • Tool Sharpening • Installing a Wire Brush

• Wheel

• General Shop Practices 

• Inspecting Horizontal Band Saw • Setting Up and Cutting Flat Iron • Mounting Work for a ^° Angle

• Cut • Cutting Aluminum • Removing a Blade • Installing a Blade • Cutting Stainless Steel Using the

• Work Stop

• Hand Tools 

• Vises and Clamps • Screwdrivers • Hammers, Mallets and Sledges • Punches • Non-Adjustable

• Wrenches • Socket Wrenches • Adjustable Wrenches • Torque Wrenches • Pliers

• Hand Tools 

• Snips and Hacksaws • Chisels • Power Hand Tools • Taps • Dies and Reamers • Files

• Measuring Instruments

• The Steel Rule • The Vernier Caliper • The Outside Micrometer • The Outside Vernier Micrometer •

• Inside and Depth Micrometers • Telescoping and Thickness Gauges • The Dial Indicator

• Mechanical Print Reading

• Visible and Hidden Lines • Sectional Views • Break Lines and Phantom Lines • Dimensions • Isometric

• Drawings and Orthographic Projections • Screw Threads and Surface Finish • Written Information

• Bolting and Fastening

• Fastener Performance • Proper Preloading • Fastener Designs • Fastener Installation • Bolting

• Patterns • Lubricating Fasteners • Locking Devices • Frozen Fasteners

• Rigging and Lifting 

• Hand-Operated Hoists • Planning and Equipment Selection • Hoist Inspection • Sling Inspection •

• Shackle and Trolley Inspection • Lifting Equipment Installation • Inverting a Load • Rigging

• Disassembly and Revie

• Rigging and Lifting 

• Introduction to Overhead Traveling Cranes • Performing an Operational Inspection on an Overhead

• Traveling Crane • Performing a Single-Point Lift Using an Overhead Traveling Crane • Using a

• Spreader Bar • Lifting Irregularly Shaped Loads • Lifting a Long, Balanced Load

• Rigging and Lifting 

• Inspecting a Mobile Crane • Test Driving a Mobile Crane and Communicating with Audible Signals

• and Hand Signals • Performing a Four-Point Lift Using a Mobile Crane • Rigging, Lifting, and

• Transporting Various Loads Using a Mobile Crane • Static and Operational Inspection of a Forklift • Maneuvering Around a Tight Corner and Backing with a Large Load Using a Forklift • Removing a

• Pallet from a Truck Using a Forklift • Unstacking and Stacking Pallets Using a Forklift

•  

• Rigging and Lifting 

• Components of Ladders and Ladder Selection • Inspecting and Using a Single Ladder • Inspecting

• and Using an Extension Ladder • Climbing and Lowering an Extension Ladder • Inspecting and Using

• a Stepladder • Selecting and Inspecting Tubular or Welded Frame Scaffolding • Erecting a Fixed

• Scaffold • Completing Assembly and Using the Scaffold • Inspecting and Using a Suspended Scaffold

• Bearings and Lubrication 

• Introduction to Bearings • Disassembling and Inspecting a Plain Journal Bearing • Checking the Oil Clearance of a Plain Journal Bearing Using a Micrometer and Telescoping Gauge • Performing a

• Bearing Contact Check • Checking the Oil Clearance of a Plain Journal Bearing Using Lead Wire • Assembling a Plain Journal Bearing

• Bearings and Lubrication 

• Introduction to Anti-Friction Journal Bearings • Maintenance of Tapered Roller Bearings in a Gear- Type Speed Reducer • Removing the Top Housing from a Speed Reducer • Removing a Shaft and Bearing from a Gear Reducer • Removing the Bearing Inner Ring from the Shaft • Cleaning and

• Inspecting an Anti-Friction Bearing • Replacing and Assembling an Anti-Friction Bearing • Using a Bearing Puller

• Bearings and Lubrication 

• Introduction to Thrust Bearings • Tilting Pad, Oil Film Thrust Bearings • Disassembling a Tilting Pad, Oil Film Thrust Bearing • Disassembling and Inspecting the Thrust Bearing Assembly • Reassembling a Tilting Pad, Oil Film Thrust Bearing • Final Assembly of a Tilting Pad, Oil Film Thrust Bearing • Bearing Lubrication

Enquiries to Filmo/Devisuals filmo.com@gmail.com

Other Mechanical Maintenance Subjects

This comprehensive training program consists of twelve videotapes/DVD’s that train students to maintain a variety of special equipment, including boilers, turbines, and diesel engines.

Audience: This program is excellent both for the training of maintenance mechanics as well as for the multi-craft training needs of process and manufacturing facilities.

• Boilers and Boiler Equipment 

• Identifying Boiler Tube Damage • Repairing a Waterwall Tube by Pad Welding • Removing a Section

• of Boiler Tube • Preparing to Install a New Section of Tube • Cutting Windows in the New Tube • Installing a Replacement Tube

• Boilers and Boiler Equipment 

• Gauge Glass Operation and Disassembly • Cover Disassembly and Reassembly • Gauge Glass

• Assembly Completion • Soot Blower Disassembly • Final Soot Blower Disassembly • Poppet Valve Disassembly, Cleaning, and Inspection • Thrust Bearing Inspection

• Auxiliary Steam Turbines 

• Turbine Operation • Removing the Casing • Measuring Thrust • Measuring the Rotor-to-Nozzle Clearance • Removing and Measuring Carbon Rings • Checking Shaft and Wheel Runout and Backlash • Removing the Rotor and Checking Bearing Balance

• Auxiliary Steam Turbines 

• Cleaning Turbine Parts • Inspecting Turbine Parts • Adjusting Nozzle Clearance • Theoretical Clearance Measurements • Actual Clearance Measurements • Installing the Packing and Wheel Cover • Turbine Overhaul Guidelines

• Auxiliary Steam Turbines 

• Mechanical & Hydraulic Governors • Maintaining Hydraulic Governors • Mechanical-Hydraulic Governors • Overspeed Trip Mechanisms • Overspeed Sensor Maintenance

Enquiries to Filmo/Devisuals filmo.com@gmail.com

• Coal and Ash Handling Equipment 

• Preparing a Conveyor Belt for Maintenance • Cutting a Conveyor Belt • Punching Holes in the Belt for a Bolted Fastener • Assembling and Installing Metal Fasteners • Completing the Bolted Metal Splice• Preparing a Belt for Splicing with Riveted Solid Metal Fasteners • Completing the Riveted Solid Metal Splice • Installing a Riveted Hinged Splice and Aligning the Belt

• Coal and Ash Handling Equipment Re-Blading and Balancing a Pulverizer Exhauster • Disassembling a Control Valve • Removing the Seat and Disc • Reassembling the Control Valve • Disassembling and Inspecting an Air Piston Operator • Reassembling an Air Piston Operator • Water Jet Exhauster Operation and Inspection • Assembling a Water Jet Exhauster

•       Diesel Engines 

• Engine Operation • Two-Stroke and Four-Stroke Engine Cycles • The Air Intake System • The Fuel

• System • The Exhaust System • The Lubricating Oil System • The Cooling System

  Diesel Engines 

• Checking the Oil Level • Changing a Cartridge Type Oil Filter • Changing the Oil • Maintaining an Oil

• Filter Housing • Replacing an Oil Filter and Adding Oil • Replacing a Dry Element Air Cleaner •

• Maintaining an Oil Bath Air Cleaner

• Diesel Engines 

• Draining a Fuel Tank • Removing a Fuel Filter • Reinstalling a Fuel Filter • Checking the Coolant •

• Locating a Leak in the Cooling System • Engine Timing • Checking Exhaust Valve Timing • Checking

• Injector Timing

• Hydraulic Equipment 

• Basic Hydraulic Systems • Hydraulic Cylinder Disassembly • Shaft Runout • Cylinder Reassembly •

• Control Valve Disassembly • Control Valve Inspection and Reassembly

• Hydraulic Equipment 

• Gear Pump Disassembly • Parts Inspection • Gear Pump Reassembly • Vane Pump Disassembly •

• Inspection • Vane Pump Reassembly

Mechanical Troubleshooting Library 

This comprehensive training program consists of four videotapes/DVD’s that train students in the basic troubleshooting procedure. It also shows how to troubleshoot a variety of equipment.

Audience: This program is excellent both for the training of maintenance mechanics and equipment operators as well as for the multi-craft training needs of process and manufacturing facilities. Principles of Mechanical Troubleshooting

A General Troubleshooting Procedure • Investigating the Problem • Understanding Normal Operations • Background Information • Analyzing Information • Repairing the Problem • Preventing Future Problems • Troubleshooting Under Pressure

• Troubleshooting Centrifugal Pumps

• Troubleshooting Steps and Diagrams • Bearings • Gland Leakage • Pump Head and Capacity Troubleshooting Positive Displacement Pumps

• Seal Failure • Knocking • Loss of Capacity

• Troubleshooting Reciprocating Air Compressors

• Failure to Unload • Knocking • Increased Discharged Temperature

Enquiries to Filmo/Devisuals filmo.com@gmail.com

Piping and Valve Maintenance Library 

This comprehensive training program consists of sixteen videotapes/DVD’s that train students to install tubing and piping systems. In addition, it shows how to disassemble, clean, inspect, align, and reassemble a variety of piping and valves.

Audience: This program is excellent both for the training of maintenance personnel as well as for the

multi-craft training needs of process and manufacturing facilities.

• Piping 

• Preparing for Tubing System Repair • Flaring Tubing • Bending and Cutting Tubing • Tubing

• Connections • Pipe Cutting • Threading Pipe • Pipe Assembly • Union Replacement

• Piping 

• General Maintenance and Insulation Removal • Elbow Removal • Elbow Installation • Selecting and

• Installing Insulation on an Elbow • Insulating a Flange and Applying Cloth • Plastic-Lined Piping

• Piping 

• Inverted Bucket Trap Disassembly and Reassembly • Float-and-Bellows Trap Disassembly and

• Reassembly • Impulse Steam Trap (Piston-Type) • Impulse Steam Trap (Disc Type) • The Duplex

• Strainer • The Edge-Type Strainer

• Piping 

• Cleaning Steam Condenser Tubes • Inspecting and Plugging Steam Condenser Tubes • Cutting a

• Tube for Removal • Collapsing a Tube for Removal • Replacing a Tube • Gauge Glass Replacement

• Advanced Pipefitting 

• Introduction to Pipefitting • Blueprints • Piping Materials • Materials List and Field Checks •

• Determining Pipe Length • Fitting Measurements • Marking a Pipe • Cutting Methods

• Advanced Pipefitting 

• Torch Cutting • Using an Automatic Cutting Torch • End Preparation Tool • Alignment • Checking

• Alignment and Tack-Welding • Installation and Support

• Advanced Pipefitting 

• Fabricated Joints • Mitre Joints • Riser Joints • Centering Heads • Contour Markers • Field Marking • Hole Projection Markers

• Advanced Pipefitting 

• Introduction to Plastic Pipe and Cutting • End Preparation • End Cleaning • Joining • Plastic

• Welding• Fiberglass Reinforced Plastic • Pipe-Cutting and End Preparation • Making a Butt and Wrap Joint • Program Review

• Valves 

• Gate Valve Construction • Disassembling the Gate Valve • Disassembling the Gate Valve Bonnet

• Assembly• Inspection • Lapping the Gate Valve Disc • Checking Contact Between the Gate Valve Disc and Seats • Reassembly

• Valves 

• Globe Valve Construction • Removing and Disassembling the Globe Valve Bonnet Assembly •

• Inspection • Reassembly • Lapping the Globe Valve Disc

• Valves 

• Control Valve Construction • Disassembling the Control Valve • Inspecting Control Valve Components • Reassembly • Installing the Control Valve

• Valves 

• Diaphragm Valve Construction and Disassembly • Disassembling the Diaphragm Valve Bonnet

• Assembly• Reassembly • Butterfly Valve Construction • Disassembly • Inspecting and Reassembly

• Motorized Valve Actuators 

• Valve Actuators • Mechanical Components • Electrical Components • Removing a Valve Actuator • Disassembly • Reassembly

• Motorized Valve Actuators 

• Limit Switch Adjustment • Torque Switch Adjustment • Operational Tests • Mechanical

• Troubleshooting • Electrical Troubleshooting

• Relief Valves 

• Safety Valve Operation • Disassembly • Removing the Disc Assembly • Blue Checking the Seat and

• Disc • Performing Spindle Runout • Reassembly • Installing and Setting

• Relief Valves 

• Relief Valve Operation • Disassembly • Removing the Pilot Valve • Blue Checking the Pilot Valve •

• Making Valve Seat Repairs • Reassembly and Installation

Programmable Controllers Library 

This comprehensive training program consists of twenty-two videotapes/DVD’s that train students to understand the functions performed by a programmable controller system. In addition, it trains students how to configure, program, install, and troubleshoot programmable controllers.

Audience: This program is excellent for the training of programmable controller technicians. Controllers

Control Technologies • Input Modules • The Central Processing Unit and Output Modules • The User Program

• Central Processing Unit

• CPU Operation and Components • CPU Scanning and Memory • CPU Memory Map • CPU Memory Types and Diagnostics

• Discrete I/O Modules

• I/O Devices and Modules • Discrete Input Modules • Discrete Output Modules • Connections and Addresses

• Analog and Special I/O Modules

• Analog I/O Modules • Special I/O Modules • Motion Control I/O Modules

• Programming Devices and Peripheral Equipment

• Peripherals • Programming Devices • Programming Devices and Printers • Tape Loaders and Simulators

• Principles of Ladder Diagrams

• Elements of Control • Information Devices • Decision and Action Devices • Ladder Diagrams

• Interpreting Ladder Diagrams

• Parts of the Diagram • Techniques for Interpreting Ladder Diagrams • Common Circuit Arrangements • Reading Ladder Diagrams

• Numbering Systems, Numbering Codes, and Logic Concepts

• Number Systems Principles • Binary Number System • Octal, Hex, and BCD • Logic Functions Principles of Ladder Logic Programming

• Programming Principles • Latching Relays and Master Control Relays • Programming Limitations Programming: Timers and Counters

• Ladder Logic Timing Functions • Functional Blocks and Cascading • Counting Functions Comparison and Arithmetic Functions

• Data Comparison • Addition and Subtraction • Multiplication and Division

• Programming: Logical Operations and Data Manipulation

• Data Transfer • Data Manipulation Logic Operations

• Programming: Analog and PID

• Analog Control • Multiplexing Analog Inputs • Programming Analog Systems • PID Control Communication Fundamentals

• Applications and Overview • Communications Module • The Serial Interface and Communications Line • Data Transmission

• Networking

• Networks • Access Control Methods

• Developing a Program

• Describing the System • Flowcharting • Ladder Diagrams • Addressing and Coding Program Documentation

• Importance of Documentation • Types of Documentation • Computerized Documentation Sizing and Selection

• Considerations for Selecting a PC • Determining I/O and Memory Requirements • Programming and Peripheral Requirements • Final Selection

• Installation Considerations

• Selecting an Installation Site • PC Component Layout • Grounding and Electrical Safety • Start-Up Troubleshooting Techniques

• The Analytical Framework • Preliminary Troubleshooting Steps • Troubleshooting with the PC Troubleshooting PC Malfunctions

• Memory Fault Scenario • I/O Module Malfunction • Division Method

• Troubleshooting Field Device Malfunctions

• Internal vs. External Causes • The Troubleshooting Sequence

 Pump and Compressor Maintenance Library 

 This comprehensive training program consists of thirteen videotapes/DVD’s that train students to remove, disassemble, inspect, and maintain all types of pumps and compressors. Packing and seal maintenance is also included. Audience: This program is excellent both for the training of maintenance personnel as well as for the multi-craft training needs of process and manufacturing facilities.

• Centrifugal Pumps 

• Pump Description • Pump Maintenance: General • Disassembling the Casing • Removing the

• Rotating Element • Inspecting the Casing • Disassembling the Rotor

• Centrifugal Pumps 

• Measuring Packing Sleeves • Measuring Impellers and Wearing Rings • Measuring the Shaft •

• Inspecting Seal and Bearing Parts • Measuring Bearing Oil Clearance

• Centrifugal Pumps 

• Assembling the Rotor • Installing the Rotor • Measuring Sleeve Bearing Oil Clearance • Assembling the Bearings

• Centrifugal Pumps 

• Assembling the Casing • Tightening Casing Studs and/or Bolts • Installing Packing • Test Operating the Pump

• Specialized Centrifugal Pumps

• Pump Disassembly • Shaft and Bearing Removal • Shaft and Impeller Inspection • Pump Reassembly • Setting Pump Impeller Clearance • Mechanical Seal Installation • Setting Vertical Pump Impeller Clearance

• Air Compressors and Blowers 

• Reciprocating Air Compressor Discharge Valve Removal and Disassembly • Seat Cleaning, Inspection, and Lapping • Guard Cleaning, Inspection, and Maintenance • Reinstallation • Suction Valve Unloader Removal and Disassembly • Unloader Testing • Installation

• Air Compressors and Blowers 

• Reciprocating Air Compressor Disassembly • Piston and Piston Rod Removal • Measurements • Ring Installation • Piston-to-Cylinder Head Clearance Adjustment

• Air Compressors and Blowers 

• Rotary Blower Disassembly • Removing the Timing Gears • Removing Head Plate and Shafts •

• Removing the Bearings • Installing the Bearings and the Seal • Installing the Timing Gears • Adjusting the Timing and Reassembly Centrifugal Air Compressors 

• Air Compression • Centrifugal Air Compressors • Air Intake Filters • Filter Maintenance • Lubrication System Maintenance and Troubleshooting

• Centrifugal Air Compressors 

• Gear Box Design • Inlet Disassembly • Horizontally-Split Compressor Disassembly • Vertically-Split Compressor Disassembly • Checking Bearing Clearance, Gears and Impeller Clearance

• Centrifugal Air Compressors 

• Intercoolers and Aftercoolers • Separators, Receivers, and Dryers • Coupling Alignment • Vibration

• Analysis • Troubleshooting High Air Temperature • Common Compressor Problems

• Packing and Seals 

• Removing Conventional Valve Packing • Installing Valve Packing • Removing Chevron Packing •

• Installing Preformed Chevron Packing • Using Preformed Graphite Ring Packing

• Packing and Seals 

• Fabricating Graphite Ring Packing • Removing Pump Packing • Installing Pump Packing • Removing, Disassembling, and Inspecting a Mechanical Seal • Assembling and Installing a Mechanical Seal • Types of Mechanical Seals

 Rotating Equipment. Predictive Maintenance and Align. Library 

 This comprehensive training program consists of seven videotapes/DVD’s that train students in the principles and practices of predictive maintenance. Advanced alignment techniques are also covered. Audience: This program is excellent both for the training of maintenance personnel and equipment operators as well as for the multi-craft training needs of process and manufacturing facilities.

• Principles and Practices of Predictive Maintenance

• Testing Methods • Trend Analysis • Purpose of Effective Predictive Maintenance Program • Vibration, Lubricant, and Trend Analysis

• Vibration Analysis

• Monitoring Vibration • Performing a Vibration Analysis • Determination of Velocity and Displacement Lubricant and Trend Analysis

• Principles of Lubrication Analysis • Trend Analysis • Taking Oil Samples • Reading Oil Analysis Report Techniques for Extending Bearing Life

• Handling and Storage • Proper Bearing Installation • Maintenance

• Principles of Reverse Double Dial Alignment

• Introduction to Reverse Double Dial Alignment • Determining Misalignment • Correcting Misalignment

• Reverse Double Dial Alignment Procedure

• Prealignment Measurements • Determining Misalignment • Correcting Vertical Misalignment • Correcting Horizontal Misalignment

• Computerized and Laser Alignment

• Computerized Alignment • Laser Alignment • Bracket Sag • Correcting Vertical and Horizontal Alignment

 Statistical Process Control 

 This comprehensive training program consists of seven videotapes/DVD’s that train students to use statistical process control as a means of improving a process. The use of several types of control charts is included.

• Audience: This program is excellent for every employee in all disciplines.

• Introduction to Statistical Process Control

• What is SPC? • Controlling a Process • Using Histograms and Frequency Charts to Monitor Variability • Curves and Distributions

• Introduction to Control Charts

• Basic Elements of a Control Chart • Organization of Control Charts • Measures of Location • Measures of Dispersion • Plotting Values

• Control Charts for Variables

• Variable Control • Variable Sampling • Principles in Interpreting Variable Charts • Random and Non- Random Patterns

• Control Charts for Attributes

• Attribute Control • p and np Charts • u, c, and Multiple Characteristic Charts • Interpreting Attribute Control Charts

• Advanced Control Charts

• Control Limits for Variables Charts • Control Limits for Attribute Charts • Cusum Charts Machine and Process Capability Studies

• Capability Studies • Performing a Machine Capability Study • Calculating Machine Capability Indexes Process Capability

• Problem Solving Techniques

• Constructing Pareto Diagrams • Using Pareto Diagrams • Brainstorming • Cause and Effect Diagrams Scatter Diagrams • Interpreting Diagrams • Problem Solving Techniques Used in Statistical Process Control

 Enquiries to Filmo/Devisuals filmo.com@gmail.com

Training the Trainer

 This comprehensive training program consists of fourteen videotapes/DVD’s that train students become trainers, including how to develop, deliver, and evaluate a training program. Audience: This program is excellent for the training of managers and supervisors who teach employees in some capacity.

• The Elements of Effective Training

• Starting the Course • Assessing Student Skills and Attitudes • Training Philosophy • The Training

• Process

• Planning for Effective Training

• Identifying Training Need Symptoms • Performing a Needs Analysis • Job and Task Analyses

• Developing and Writing Training Objectives

• Training Objectives • Writing Objectives • Using Objectives

• Learning: How it Occurs

• Principles of Adult Education • The Learning Process • Learner Profiles

• Instructing to Facilitate Learning

• Facilitating Learning • The Presentation Stage • The Feedback Stage • The Adaptation Stage

• Methods for Teaching Skills

• Guidelines for Teaching Skills • Demonstrations • Hands-On Practice • Role Playing

• Methods for Teaching Information

• Preparing a Lecture • Delivering a Lecture • Question-and-Answer Sessions • Group Discussions

• Principles of Visual Training

• Visual Communication • Selecting Visual Aids • Visual Design

• Using Visual Aids Effectively

• Using Visual Aids • Computers as Training Media • Interactive Videodisc

• Measuring Instructional Effectiveness

• Evaluation Purposes • Written Tests • Performance Tests • Reaction Sheets

• Developing and Using Lesson Plans

• Elements of a Lesson Plan • The Body of the Plan • The Content Outline • Completing the Plan

• On-the-Job Training

• Classroom versus On-the-Job Training • Approaches to On-the-Job Training • Job Aids Teaching Your First Class

• Preparation • Instruction • Following Up

• Administering the Training Program

• The Cost of Training • Scheduling and the Training Environment • Staff and Resources • Program Evaluation and Revision

Welding

 This comprehensive training program consists of twelve videotapes/DVD’s that train in the theory and practice of various welding and cutting techniques. Audience: This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

• Principles and Metallurgy

• Welding Processes • Properties of Metals • Determining the Properties of Metals • Identification of Metals • Effects of Welding • Preheating and Post-Heating

• Joint Design and Symbols

• Joint Design • Types of Joints • Fillet Welds • Groove Welds • Welding Symbols • Fillet Weld Dimensions • Groove Weld Dimensions

• General Techniques and Safety Practices

• Personal Safety Gear • Environment and Equipment Safety • Joint Preparation • Positions and Angles • Arc Length and Travel Speed • Depositing Beads • Positions and Techniques

• Oxygen-Fuel Gas Cutting

• Equipment Set-Up • Setting Operating Pressures • Torch Operation • Performing a Straight Cut • Performing a Bevel Cut • Special Cutting Applications

• Brazing and Braze Welding

• Capillary Action • Brazing Filler Metals and Fluxes • Equipment Set-Up • Brazing Aluminum • Braze Welding Cast Iron • Soldering Copper Pipe • Brazing Copper and Carbon Steel

• Shielded Metal-Arc Welding Principles

• Welding Safety • Electrodes • Welding Equipment • Striking an Arc • Performing a Practice Weld • Finishing a Weld

• Shielded Metal-Arc Structural and Pipe Welding

• Performing a Weld using the Inverted V Technique • Preparing a Pipe Joint for Welding • Pipe Welding Positions • Pipe Welding • Performing a Weld Using the Whip and Pause Technique • Performing a Weld Using the Inverted T Technique

• Principles of TIG

• The TIG Electrical System • Electrical Settings • The TIG Shielding System • Adjusting the Flow Rate • TIG Electrodes • The TIG Torch • The TIG Weld

• TIG Structural and Pipe Welding

• Welding Aluminum • Welding Stainless Steel • Welding Carbon Steel Pipe • Preparing Stainless Steel Pipe • Welding Stainless Steel Pipe • Welding Carbon Steel Pipe in the g Position

• Principles and Techniques of MIG

• MIG Welding Equipment • Equipment Set-Up • Transfer Methods • MIG Welding in the Vertical Uphill Position • MIG Welding in the Vertical Downhill Position • Welding Thick Aluminum Weld Defects: Causes and Corrections

• Removing a Defective Weld • Overlapping, Undercutting, Distortion, and Warpage • Cracks, Craters, Porosity, and Inclusions • Burnthrough, Inadequate Penetration, and Incomplete Fusions • Brittle

• Welds, Arc Strike, and Excessive Splatter • Visual and Dye Penetrant Examinations • Nondestructive Examinations

• Cutting: Plasma-Arc and Air Carbon-Arc

• Arc Cutting Processes • Air Carbon-Arc Cutting Equipment • Air Carbon-Arc Cutting Preparations • Air Carbon-Arc Gouging • Plasma-Arc Cutting Equipment • Plasma-Arc Equipment Setup • Plasma- Arc Cutting